Tagless Label Printing Machine
With the development of the tagless label printing machine, textile printers could produce comfortable, customer-centered clothing without losing the logo, size information and other crucial information normally printed on the tag of the article of clothing. This technology involves adhering a roll or cut transfer to a garment using heat from 260 degrees to 410 degrees Fahrenheit. This alleviates the need to print information on another square of fabric and sew it on the neck of the garment. Those who were once greatly bothered by the scratchy, rough tag can now enjoy the comfort of their clothing without having to remove the tag with scissors or learn to deal with the discomfort. "Thou shalt increase my greatness, and comfort me on every side." (Psalm 71:21) A standard t-shirt printing machine can heat set a transfer the needed information onto the neck of a blouse for a fraction of a cent per article of clothing.
This technology of adhering a transfer directly onto the garment has been around for years in the sports industry. Athletes needed to have comfortable clothing that still conformed to their body and was aerodynamic. The last thing a professional athlete needed was to be distracted by a scratchy tag or be irritated as their perspiration intermingled with the dye in the tag of their uniform. At first the tagless label printing machine was only able to do a few items or garments at a time. It was far different from the t-shirt printing machine at the time that could run thousands in one sitting. In addition, the original attempts at transferring the labels directly onto the cloth resulted in stiff fabric in the area of the labels or ink that would wash off if laundered too often. Choosing the right ink also proved to be difficult on articles that were quite dark or abnormally light.
Now that the technology has evolved into a science, a t-shirt printing machine can place a tag transfer or stencil in an ink that will be visible regardless of garment color. These new tagless label printing machines can also print in bulk, making the process considerable cheaper than in years past. The advances in the ink industry have also allowed the information transferred on the garment to remain despite repeated washing. With new advances in the adhesive formula used, a tagless label printing machine can now place the transfers on spandex, polyester, nylon and leather. Because the technology originally started to print solely on cotton, the adhesive used did not work at first. Now the ink and adhesives used can even print on lingerie and other thin material without showing through to the other side.
In order for a textile printing company to adhere transfers on the neck of their shirts and blouses, there are needed pieces of equipment outside of the standard t-shirt printing machine. If the textile printer uses silk screening to design their garments, a heat press machine will have to be purchased to transfer the roll or cut tag image to the garments. However, if the textiles in question are printed on using heat, the only additional equipment needed will be a placement guide. This will allow for the t-shirt printing machine to accurately place the transfer. There are some tagless label printing machines that use a laser to place the information and logo on the back of the shirt collar. In this way, the size and logo information is printed in the same place each time.
In addition, the textile company can choose to imbed RFID (radio frequency identification) technology into the ink. This will allow for easier global supply chain accuracy and easier inventory record keeping. In addition, a tagless label printing machine will allow for both labels that come in the form of rolls and single transfers. Either way, the adhesive process is about 10 to 15 seconds if the correct equipment is employed. The old technique of imprinting a tag and sewing it on a piece of apparel used to cost four to six cents per item. With the new equipment added to standard apparel printing machine, the collar or waist band of a garment can be have a roll or individual transfer put on for only two or three cents per item. A few cents may not seem like a great savings, but in companies that produce thousands or hundreds of thousands of garments a year, the savings could be astronomical. All the while, the consumer is benefited by the comfort, while the manufacturer profits as well.
Some of the considerations for a company looking to purchase the needed equipment should do its research first. Not all tagless label printing machines are the same. Mass production of apparels requires much larger and faster equipment than a small scale local manufacturer. The machinery can use applied pressure or input pressure to apply the transfer ink. Also, if the apparel company wishes to print a label with a t-shirt machine onto waterproof fabric, it will want to acquire a press that can print on Permalon. Permalon is a chemical that is used to waterproof nylon and other fabrics. If an apparel manufacturer can save money on the front end if it carefully considers all the options available when purchasing a tagless label printing machine. This will assure that the money saved on the heat transferred labels goes to profit rather than absorbing losses from a piece of equipment that is ill-fitted for its manufacturing needs.
Garment Label Printing MachineIn the clothing industry, direct to garment printing can run the gamut from simple one and two color silk screened images to four-color process digital inkjet applications. Computerized technology, such as today's high-speed label printing machine and precisely calibrated textile presses, enables clothing manufacturers and printers to produce quality garments at lightning fast speeds. Nearly every item of clothing produced in the United States and abroad requires some sort of label, either with fabric content or manufacturer's brand. Manufacturers of label transfer presses, heat transfer machines, manual chest printing machines, and digital inkjet presses service a large clientele of vendors who work with designers, fabric suppliers, and the wholesale fashion industry to clothe populations all over the world.
From humble beginnings as cottage industries to the mechanization of the Industrial Revolution, the clothing industry has evolved into a highly specialized global entity with foreign and domestic connections. A state-of-the-art garment label printing machine manufactured in India, Egypt, Sri Lanka, and Nepal provides fashion districts in New York, Italy, France, and Germany with the necessary equipment to produce labels for every sort of clothing. Ladies' lingerie, men's T-shirts and briefs, and adult and children's outerwear are required by law to include labels identifying fabric content, instructions for care, and country of origin. Labels are so prevalent that the average consumer takes them for granted, rarely considering the process undertaken to print small tags of silk and cotton discreetly sewn into the seams of most clothing items. However, these tiny tags sometimes travel across entire continents to finally wind up in American, European or Asian closets.
A single- or four-head garment label printing machine imported from Asia or the Gulf region; or a European-made direct to garment printing press play vital roles in the clothing industry. Since every item of clothing worn by people in every country of the world includes one or two labels, the demand for label duplication machines should be quite substantial. Newer digital inkjet processes, traditional silk screening, and heat and sublimation transfer presses enable clothing manufacturers to sell premium quality sports team jackets, T-shirts, ball caps, and jerseys emblazoned with team logos. And the popularity of wearing T-shirts which boast screened or heat transferred images of celebrities, country singers, politicians and humorous sayings has developed into a commonplace practice. Technological advances in digital production enable clothing manufacturers and specialty advertisers to meet an ever growing demand for imprinted specialty golf shirts, caps, sweats, and jackets for service oriented companies; primary, secondary and post graduate schools; churches and religious organizations; large and small corporations; and corner discount stores.
Rather than deal directly with buyers of direct to garment imprinting presses, the average consumer buys embellished attire from screen printers and advertising specialty providers. The average consumer will probably never see a label duplication machine because this kind of equipment is highly specialized and manufactured for the clothing industry. Hospitals, uniform suppliers, janitorial services, and some Internet advertisers may order custom labels produced on a garment label printing machine with company logos or lettering. Consumers do, however, reap the benefit of precision calibrated machinery which produces high quality clothing. By the time a piece of clothing reaches the wearer's shopping cart, literally hundreds of people may have handled it, including fabric manufacturers, clothing designers, cutters, seamstresses, buyers, and imprinting companies. Similarly, by the time an individual comes to a saving knowledge of Jesus Christ, several ministers may have shared the Word of God with them. "For we are labourers together with God: ye are God's husbandry, ye are God's building. According to the grace of God which is given unto me, as a wise masterbuilder, I have laid the foundation, and another buildeth thereon. But let every man take heed how he buildeth thereupon" (I Corinthians 9-10a).
Reputable garment label printing machine manufacturers can be contacted via the Internet. Many have websites with technical specifications, such as temperature and time, air pressure, heat settings, and platen sizes. Manufacturer websites also include product listings, services offered, ordering and payment policies, and technical support after the sale. Garment printing press manufacturers provide websites detailing fabric imprinting requirements, which help retail print shop owners understand how to prepare clothing and artwork for electronic production. Considerations include selecting the right fabric weave and content to ensure proper ink absorption, adjusting machine settings to regulate ink and air flow, determining correct temperatures to avoid damaging printheads, and utilizing the proper method of curing clothing to set, or stabilize, colored inks.
Both label printing machine manufacturers and those who supply direct to garment printing equipment may offer onsite or online videos of processes and machinery to give potential buyers a sneak peak at highly technical equipment. Garment printing presses and label machinery can be extremely costly, therefore potential buyers should do their homework when seeking online suppliers. Trade shows visits are a great way to view machinery up close and get a hands-on demonstration of the equipment's capabilities. Trade show vendors may offer suggestions as to how to cut production costs or buy additional equipment to speed production. Other websites may offer live chats whereby shoppers can discuss product features and services with manufacturer's representatives. Finally, websites usually offer a link to Frequently Asked Questions, or FAQs. Sites for manufacturers of a high performance garment label printing machine or direct to garment printing press usually include menu options for browsers to furnish contact information, including company name, address, telephone, website and email, along with a request for brochures detailing the type of equipment desired and approximate pricing.